The invention technology is used to put zinc block into the plating aid pool regularly, so that the bivalent iron in the plating aid becomes trivalent iron, and plays an important measure to stabilize the PH value within a numerical range, and also facilitate the filter filter out the trivalent iron ions in the plating aid; Ferric ion is controlled between 0.3 and 1.0g/L; When hydrogen is not released in the plating aid, the zinc block is continued. It is an effective measure to reduce zinc slag, improve the fluidity of zinc liquid and reduce the thickness of zinc layer to play the role of plating aid filter.
According to the galvanized iron wire manufacturer, galvanized iron wire is the selection of excellent low carbon steel, through drawing forming, pickling rust removal, high temperature annealing, hot dip galvanized, cooling and other processes. Galvanized iron wire should pay attention to the following points in the use process:
1, zinc pot workers to resolutely do duty and responsibility. Do not leave the post without permission, always observe the change of steel wire galvanized layer, and according to the analysis of the results, master asbestos block gap friction need how long to press, replace the pressing face; Adjust the working face; Until the four faces of the asbestos block are used up, maintenance workers continue to use it after repair when necessary to reduce the consumption of asbestos block.
Large roll galvanized wire is divided into hot dip galvanized and cold galvanized two kinds, hot dip galvanized color is dark, consumption of zinc metal, and matrix metal formation of infiltration layer, good corrosion resistance, hot dip galvanized can be maintained for decades in outdoor environment. Cold galvanized production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, poor corrosion resistance, generally a few months will rust.
Hot dip galvanizing is dipped in zinc liquid melted by heating, with fast production speed and thick but uneven coating. The market allows a low thickness of 45 microns and a high of more than 300 microns. The color is dark, the consumption of zinc metal is much, the formation of infiltration layer with the matrix metal, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can be maintained for decades. Application range of hot dip galvanizing: because the coating is thicker, hot dip galvanizing has better protective performance than electric galvanizing, so it is an important protective coating for iron and steel parts in harsh working environment. Hot-dip galvanized products are widely used in chemical equipment, petroleum processing, Marine exploration, metal structure, power transmission, shipbuilding and other industries, in the field of agriculture such as sprinkler irrigation, greenhouse and construction industry such as water and gas transmission, wire casing, scaffolding, Bridges, highway guardrail and other aspects, has been widely used.
Hot wire plating adopts zinc-free slag to add hot molten zinc and galvanizing, which avoids the traditional heating process, radiates 1653 hot molten zinc on surface 4102 of zinc liquid surface, and reduces the high temperature oxidation of zinc liquid surface. At the same time, the heating body is in contact with the zinc liquid, and the heat is directly transferred to the zinc liquid. The utilization rate of heat energy can reach more than 90%, and the heat radiation on the zinc liquid surface is reduced.
Continuous production does not need heating, but needs cooling. Cooling can be in the groove side row thin wall plastic pipe, through the flow of tap water cooling, can also be used as a titanium pipe temperature control device. In the process of composite electroplating galvanized wire, the plating solution must be stirred to obtain the composite coating in which the particles dispersed in the matrix metal. Stirring methods include mechanical stirring, air stirring, ultrasonic stirring, bath circulation, etc.
3, with oil cloth (oil used cloth), carefully from inside to outside, including each cage wire repeatedly grinding many times. The front of the bird cage, the door flowers, where vision is often in place, are repeatedly rubbed in order to improve the surface finish, equivalent to “grinding”. Note: door flowers, arhat lines and other structures are delicate and fragile, do not break. This process, which requires time and patience, care, is also a process of observing and appreciating the cage. Use new cloth again, according to the above process, wipe again and again. This process is equivalent to polishing. For important parts, you can use a little force, the speed can be a little faster (do not use force). Be careful to fold the cloth neatly, otherwise marks will easily form. When this process is complete, the surface finish is significantly improved.
